Overview
Resident engineer/Manufacturing Engineer Jobs in Johannesburg, South Africa at Mayfair Gearbox
Position: Resident engineer /Manufacturing Engineer
To transform and optimise the remanufacturing workshop into a controlled, efficient, and repeatable production environment by implementing structured processes, quality systems, and production flow improvements.
This role is focused on turning rebuild operations into a disciplined manufacturing system
, improving output, quality, and consistency across gearbox and drivetrain remanufacturing.
Key Responsibilities 1. Production Flow & Process Engineering
- Design and implement efficient production flow across stripping, inspection, assembly, and testing
- Reduce bottlenecks, delays, and work-in-progress (WIP) build-ups
- Improve workshop layout and material flow for optimal throughput
- Define and optimise standard times for each process
2. Process Control & Standardisation
- Develop and implement:
- Introduce structured production discipline across all stages
- Ensure repeatability and consistency in rebuild processes
3. Quality Management & Improvement
- Establish quality control points at each stage of the reman process
- Improve first-time pass rates (including dyno/testing success rates)
- Track defects, rework, and failure trends
- Drive root cause analysis and corrective actions
4. Continuous Improvement (Lean Manufacturing)
- Apply lean principles to improve efficiency and reduce waste
- Drive initiatives to improve:
- Process efficiency
- Implement tools such as:
5. Data & Performance Tracking
- Monitor and report on key production metrics:
- Identify trends, constraints, and improvement opportunities
6. Cross-Functional Coordination
- Improve communication and workflow between:
- Ensure alignment between technical, operational, and commercial functions
7. Shop Floor Engagement
- Work closely with technicians and supervisors on the floor daily
- Drive accountability, discipline, and adherence to process standards
- Coach teams on best practices and continuous improvement
Minimum Requirements
- Degree or Diploma in Mechanical / Industrial / Manufacturing Engineering
- Proven experience as a Manufacturing / Production Engineer in automotive or heavy mechanical environments
- Strong understanding of:
- Hands-on experience working on the shop floor
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Title: Resident engineer/Manufacturing Engineer
Company: Mayfair Gearbox
Location: Johannesburg, South Africa
Category:
